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Alloy Sintered Parts

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Alloy Sintered Parts

Alloy Sintering MIM technology provides the unique ability to produce highly complex components that cannot be achieved economically by any other process. Metal powder injection molding (MIM) can be formed into complex shapes of cemented carbide products, with the defect control problems solved, MIM technology gradually improved, so that the application range of cemented carbide gradually expanded, greatly promoting the development of the entire cemented carbide industry.


Cemented carbide powder needs suitable binder when mixing, mixing the cemented carbide powder and binder fully mixed, mixing process must be strictly control the temperature, to avoid the binder volatilization and uneven distribution, so that the mixing material is made into a feeder with good rheological properties and viscosity value, to avoid defects in the subsequent links. Harber Metal works closely with you on design, materials and finish requirements to extract maximum value from the Alloy mim process. Our extensive in-house capabilities in machining, heat-treating and surface finishing provide a way to manage total program cost. 


MIM Soft Magnetic Alloys

Soft Magnetic Alloys are ferromagnetic materials that are easily magnetized and de-magnetized. To provide optimal magnetic performance, these alloys possess very low levels of carbon, nitrogen, and oxygen. They rely on various additions of phosphorus, nickel, silicon, or cobalt to optimize permeability, coercive force, or induction.

GRADETYPEDESCRIPTIONAPPLICATIONS
F-0000IronProvides a relatively cost effective solution for high magnetic output, with lower strength and hardnessPole pieces, sensor probes, and solenoid end caps
FY-4500
FY-8000
(6.8 to 7.4 g/cc)
Phosphorous-IronProvides slightly higher magnetic output, increased permeability, and lower coercive force than pure ironTone wheels, pole pieces, sensor probes, and solenoid components
FS-0300
(6.8 to 7.4g/cc)
Silicon-IronProvides magnetic output similar to phosphorous-iron alloys with lower coercive force and higher permeabilitySolenoid switches, armatures, pole pieces, and relays that require medium electrical resistivity, high initial permeability, and low hysteresis loss
FN-5000
(7.0 to 7.8g/cc)
Nickel-IronProvides exceptional permeability and extremely low coercive force with slightly reduced magnetic outputPole pieces, cores, and relays for use with low magnetizing forces
SS-410L
SS-430L
SS-434L
FerriticProvides corrosion resistance, but increases the coercive force and decreases the permeability and magnetic output compared to ironMagnetic probes, sensors, armatures, and pole pieces that require some resistance to corrosion

MIM Sinter Hardened Alloys

MIM Sinter Hard Alloy metal parts

GRADETYPEDESCRIPTIONAPPLICATIONS
FLC 4608
(6.8 to 7.1 g/cc)
MartensiticProvides excellent hardness and good strength, but with low ductilityGears, plungers, and other high wear components


The Material Performance

The steel alloy has thermal transfer, strength and weight properties desirable to many advanced applications.  Parts molded from Harber™ readily accept a wide range of coatings, plating and finishes.


Green Environmental

The Metal Injection Molding process uses significantly less energy than conventional die-casting followed by secondary machining.  Also, our company scrap and runners are fully recyclable.


Metal powder injection molding (MIM) can be formed into complex shapes of cemented carbide products, with the defect control problems solved, MIM technology gradually improved, so that the application range of cemented carbide gradually expanded, greatly promoting the development of the entire cemented carbide industry.






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