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Metal Injection Molding Machine Planetary Gear Parts

Metal Injection Molding Sintering Gear Parts
Harber Industrial Ltd is a leading manufacturer of Metal Injection Molding Products, Powder Metallurgy Parts and precision metal parts that other conventional processing produce.We have developed more than 2000 different mim metal components for these applications alone. Our offering includes variety of materials with different properties such as high strength, wear resistance, corrosion resistance etc. In recent times with increase in automation across the industry, usage of MIM components becoming more popular & familiar. Our experience in serving this segment for a long time gives us immense advantage to understand specific requirement, and provide cost-effective quality solutions accordingly.
  • Material: Stainless Steel, Iron,tungsten Alloy And Etc
  • Size: customized
  • Surface treatment: original or according to the requirement
  • Certification: ISO9001: 2015
  • OEM: accept
  • Feature: high strength
  • INQUIRY NOW

    • Product Details
    • Company Profile
    • Packaging&Shipping
    • Ordering Steps

    MIM Oil bearing, gear, structural parts, double tooth, eccentric wheel, synchronous belt wheel, washing machine parts, coffee grinder, remote control car gear, small module gear, inner gear ring, all kinds of wave box gear, meat grinder blade gear, bevel gear, Bevel gear, sprocket, toy precision gear, steering gear, textile machinery (high speed rope machine, jacquard machine) transmission gear and special-shaped structure parts, sintered filter, filter, muffler, etc.

    Custom Made  Stainless Steel Powder Metallurgy Sintered gear Parts

    powder metal gears


    Metal Injection Molding Car Intake System Gear Parts


    Brand name 

    OEM & ODM

    Product type

    Adjustable hinge mim part

    Product Model

    MIM702

    Material

    Stainless steel 316L 304 17-4PH peptide  Fe2Ni Fe4Ni Fe20Ni

    Post-Sintering

    Polishing,Wire-drawing,Sandblasting,Plating,Coated,etc.

    Size

    Custom

    Tolerance

    10mm±(0.02-0.04)mm

    Weight

    10g

    Forming Method

    Powder Injection Molding

    Sintering method

    Solid phase sintering

    Sintering environment

    Vacuum

    Mold material

    Stainless steel

    Application

    Security industry

    Shape

    Custom

    OEM

    Accept

    QC system

    100% inspection before shipment

    Payment terms 

    T/T at sight, Paypal, Western Union,etc.

    Lead time 

    7-15 working days

    Supply capability

    500000 Piece Per Month

    Packaging 

    PP bag / Anti-static film / anti-static plastic disc



    Equipment advantages: 


    Mixing machine, Injection molding machines, Degreasing furnaces, Vacuum sintering furnace; Automatic pressing machine, Repressing machine, CNC machining equipment, finishing machining machine, polishing machine, Automatic oil punching machine and so on...


    Testing equipment: 


    Projector, Salt spray test machine, Partial pendulum instrument, electronic balance, electronic gravity apparatus, universal tester, Rockwell hardness tester, Density tester, gauge block, dial indicator, micrometer, Vernier.


    What's the MIM technology and its advantages and features.


    Simple to Complex Designs

    A multitude of design capabilities as there is no extra cost for unlimited features or markings, precision complex net-shape components from a variety of compositions


    Metal Variety

    Suitable for almost any type of metal, it can use all kind of metal material(such as stainless steel, iron, ceramic and titanium, etc)


    Low Tolerances

    Metal injection molding can maintain low overall dimensional and locational tolerances 


    Quick Prototyping

    Quick turnaround on short runs. Compound tooling can combine more than one prototype with the same material


    Low Cost Modifiable Tooling

    Produced quickly and low-cost revisions, MIM injection molding can produce precise part geometry without cutting and secondary processing. It can produce high-density and highly complex structural parts and reduce costs for the whole production.  its finished products is close to final products, reducing the post-treatment cost, and then save production cost


    Intact Metal Properties

    The density of structural parts varies greatly. The friction between PM powder and tools will make the parts uneven. The MIM injection molded parts are uniform in all directions, and the relative density can reach 95% - 99%. The sintering temperature of MIM is much higher than that of PM, the strength, toughness and wear resistance of MIM injection molding are significantly higher, and the utilization of raw materials is high.

    compared with tranditional CNC and precision casting process, the structure are more even and preformance is much better

    compared with PM(Powder Metallurgy), MIM can produce more complex shape and better preformance metal products.


    Environmentally Responsible

    The metal injection molding solution (raw materials) is recyclable, safe to use, and can be reused for future metal molding



    Production cost comparision between MIM and other processes

    Cost Effective Design Flexibility/ Material Variety and Integrity

    Powder metallurgy can ensure the accuracy and uniformity of the material composition ratio. Suitable for producing products of the same shape and large quantities, low production cost. 

    Production cost comparision between MIM processe and other processes


    Compare with other process 

    ParameterMIMCONVENTIONAL PMMACHININGINVESTMENT CASTING
    Density98%88%100%98%
    Tensile StrengthHighLowHighHigh
    ElongationHighLowHighHigh
    HardnessHighLowHighHigh
    Min. Wall Thickness0.5 mm1 mm0.5 mm2 mm
    ComplexityHighLowHighMedium
    Surface FinishHighMediumHighMedium
    Production VolumesHighHighLowMedium
    Range of MaterialsHighHighHighMedium-High
    CostMediumLowHighMedium

    Service:

    1, 100% inspection before shipment.

    2, Satisfied packing, carton, wooden case, pallet,or according to your requirement.

    3, Samples are within 35-40 days after the receipt of the deposit. production will be finished about 25-30days after samples confirma




    Production Capacity comparision of MIM and other process

    Most difficult metals and compounds, pseudo alloys, porous materials can only be manufactured by powder metallurgy

    Production Capacity comparision of MIM and other process images



     

    MIM material 

    MaterialComposition
    Low alloy steelFe-2Ni, Fe-8Ni
    Stainless steel316L, 17-4-PH
    Tool steel42CrMo4, M2, Skd-11, C45
    CarbideWC-Co(6%)
    CeramicsAl203, ZrO2, SiO2
    Tungsten alloyW-Ni-Fe, W-Ni-Cu, W-Cu


    All kinds of precision metal injection molding(MIM) and powder molding(PM) hardwares; sinter gears(bevel gear,pinion gear,worm gear and helical gear),complex-shape metal parts(like hair clipper blade,nail clipper parts,scalpel,lock bolt),sprocket,pulley and stainless steel precision die-casting parts,etc.

     

    To get the best quality of Injection Molding Gear Services, get in touch with Harber for a free quote. We’ll gladly offer advice about your best options. Combining our expertise, engineering capabilities, and advanced technology we can offer rapid tooling solutions.


    We have fully professional and high standard automated production line which contain:Powder metallurgy automated batching system, Advanced level automatic powder molding machine(60T-300T), Mesh belt sintering furnace, Steam treatment furnace, finishing machines, Powder metallurgy physical and chemical equipment, Robot manipulator,Fiber laser marking machine,Advanced testing equipment (universal testing machine, digital mapping instrument, etc.) . All these equipments support the high speed, the highest accuracy, to ensure product development and production.


    Harber Metal has excellent talents in the field of powder metallurgy, mature powder metallurgy production technicians, and long-term cooperation with domestic top powder metallurgy research laboratories. It is a comprehensive high-tech enterprise integrating research, development, production and sales of powder metallurgy structural parts. 


    Our independent R&D parts:Germany Maya warp knitting machine parts, Electric actuator gear, automobile oil pump rotor, washing machine transmission gear, German customer oil pump rotor, electric actuator double tooth, big round machine triangle which transfer from the steel and casting parts. This process help customers cut down the 15%-80% cost, and get the good reputation.


    Major products: iron base motorcycle engine parts, auto oil pump &water pump parts, motor transmission gear, power tools parts,home appliance parts, textile machine parts,various kinds of machinery structural parts and OEM powder metallurgy parts.


    We pay highly attention to packing quality. As we know the metal parts come out in perfect quality standard, but packages is not strong easily happen damage during delivery,so that final effects is 0. What we want is let you get our gear parts safely fastly to give us high rates and reorder with us next time. We will control every steps very well for you.

    未标题-81.jpg

    In our company all our package must make sure strongest then picked by shipping company. The inside with waterproof plastic bag + 5AA strong carton + green wooden pallet + plastic belt wrapped outside.


    1: Give us inquiry by email.

    2: Quote your price by our sales usually in 1-2hours on working days. 

    3: Confirm price& artwork and Sign Contact 

    4: Pay first half money 

    5: Make free metal parts samples to your door by DHL freely for confirmation

    6: Only get your metal parts sample approval then start to arrange mass production. 

    7: When mass production is finished, we will take clear pictures for you confirmation. After you confirmed you pay balance. 

    8: Shipment by sea or air depends on your requirements.

    9: You get the metal products, deal finished. 


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    For whole steps we will guarantee you can get the metal parts safely and fast and in high quality. If in cased happen any problems because of us in this machining process, we promise remachining freely or refund your money. If mistakes is happened from your end, we can also remachining if you agree to pay extra machining cost. 


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